ICMA San Giorgio Extruders
​Durable, Modular, Innovative Twin Screw Co-Rotating Extrusion Machines
At the core of ICMA’s innovative solutions are their Twin Screw Co-Rotating Extrusion Machines. These advanced systems are designed to meet the most demanding production needs across various industries, combining durability, flexibility, and exceptional performance.
Key Features:
  • Modular Design: Customizable screw and barrel configurations.
  • High Mixing Efficiency: Superior dispersion of fillers, additives, and reinforcements.
  • Self-Wiping Geometry: Eliminates stagnant zones for efficient processing and fast material or color changes.
  • Energy Efficiency: Advanced heating systems and low energy consumption.
  • Updated Control Systems: Precise electronic monitoring for maximum productivity.
Applications:
  • Thermoplastic Elastomers (TPE) Compounding: Achieve exceptional results with SEBS, SBS, and TPU-based formulations.
  • Polymer Recycling: Transform PET flakes into thermoformable foils without dehumidification, cutting costs and reducing energy use.
  • Specialty Manufacturing: High-performance solutions tailored for automotive, consumer goods, and medical applications.

​Co-Rotating Technology at the Heart of Your Productions
ICMA’s Twin Screw Co-Rotating Extruders redefine efficiency and quality in extrusion processes. This technology has become a gold standard for its versatility and performance.
Advantages of Twin Screw Extrusion:
  • High homogenizing and dispersive capabilities.
  • Flexible and modular systems for varied material processing.
  • Efficient venting for moisture and volatile compounds.
  • Wear-resistant materials ensuring longevity.
Applications:
  • Polymer compounding for improved mechanical and thermal properties.
  • Direct extrusion of reinforced pipes, sound-deadening sheets, and high-performance membranes.
  • Food industry packaging for snacks  and other processed goods.

Optimize and Streamline Your Productions with Direct Extrusion Technology
ICMA’s Direct Extrusion Systems offer a seamless solution by combining compounding and extrusion in a single step. This streamlined process reduces energy costs, eliminates additional melting cycles, and improves material properties.
Direct Extrusion Benefits:
  • Elimination of pre-mixing and re-melting stages.
  • Reduced thermal degradation for better material integrity.
  • Lower energy consumption and operating costs.
  • Enhanced flexibility for rapid formulation changes.
Key Applications:
  1. Filled/Reinforced Sheets:
    • Mineral-filled PP/HDPE sheets.
    • Glass fiber-reinforced PET sheets.
    • Sound insulation sheets with high barium sulfate content.
  2. In-Line Laminated Products:
    • Waterproofing membranes for construction.
    • Laminated PET/EVA foils for footwear.
  3. Pipes:
    • Multi-layer pipes for sewage systems and heating applications.
    • Low-cost pipes made from filled PP materials.

Compounding & Masterbatch Systems
ICMA provides high-performance compounding and masterbatch solutions, delivering unmatched versatility and technological precision.
Key Features:
  • Cost reduction through energy-efficient systems.
  • Precise control over mixing and dispersion processes.
  • Customizable setups for specialty and high-performance formulations.
Masterbatch Applications:
  • Color Masterbatch: For vibrant, consistent coloring in thermoplastics.
  • Filler Masterbatch: Cost-effective solutions for enhanced material strength.
  • Plastic Additives & Chemicals: Optimized properties for various industrial uses.
Different Systems for Diverse Needs:
ICMA’s systems are tailored to meet the specific demands of industries like automotive, construction, and consumer goods. Our compounding extruders ensure top-notch quality for both standard and specialty formulations.

Your Turnkey Partner in Extrusion
ICMA offers complete in-house design, construction, and testing, ensuring that your extrusion systems are production-ready upon installation. From direct extrusion of high-tech membranes to custom compounding lines, ICMA is your single-source solution for advanced, high-quality production technologies.
Experience unparalleled efficiency, versatility, and performance with ICMA’s cutting-edge extrusion systems. Optimize your production today!
 

Extrusion Consulting Inc Expertise & Technical Support
Trusted Expertise for Plastics Manufacturers Everywhere 

ICMA operations in North America are supported by Extrusion Consulting Inc, a trusted and highly experienced plastics manufacturing consulting firm. This strategic partnership combines Extrusion Consulting’s industry leading consulting expertise with ICMA San Giorgio high quality twin-screw extrusion systems. Extrusion Consulting provides sales support and in-plant technical service to customers for ICMA San Giorgio equipment across Canada and the US. Read more about this partnership here.
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