Extrusion/PVC Compounding Specialist
Associate Paul Wesnofske

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Extrusion/Compounding Expert - Paul Wesnofske

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PROFESSIONAL EXPERIENCE

Eastern Wholesale Fence Sept 2005 to
Oct 2023
Jan 2021 - Oct 2023
Eastern Wholesale Fence - Chief Manufacturing Officer
Medford, NY 

• Sourced, installed 2 PVC Blending facilities and an 11-line extrusion plant.
• Managed 120 million lbs. of PVC Extrusion at 5% scrap levels and 14% downtime, across 2 plants-by far and industry leader.
• Developed PVC formulations for cap, sub, and color, specific to the extruders the material is running on.
• Developed various PVC formulations with different levels of filler to control costs.
• Managed 6 different Plant locations in the manufacturing of Wood, Chain Link, and PVC fencing.
• Led Safety Initiatives throughout all operations, hiring internal and outside contractors.
• Restructured entire Manufacturing processes, splitting operations into different plants over the last 7 years, developed rank in file workers to Supervisor and Plant Manager status, monitoring production output and costs.
• Developed a new patented printing process for PVC that is changing the industry.
• Planned, implemented 3 different Plant operation startups from building purchase to start of production.
• Frequent planner, purchaser of multi-million-dollar equipment for all plants.
• Supported the establishment of an effective rewards system that recognized and rewarded high performance individuals.
• Conducted compliance audits on a regular basis to ensure adherence to applicable laws and regulations.
• Seasoned procurer of talent across all Business units
• Provided guidance and support on employee relations matters such as performance management, disciplinary actions, grievances.
• Collaborated closely with legal counsel on complex employment issues such as terminations or contract negotiations.
• Developed company wide KPI’s dashboard to track each Business Unit
• Managed and executed yearly Capital Expenditures complete with ROI more than 8 million US.

Mar 2007 - Jan 2021
Eastern Wholesale Fence - Director of Manufacturing 
Medford, NY

• Supervised a team of over 300 personnel responsible for various functions in the manufacturing department.
• Counseled, promoted, and mentored countless rank in file workers to become leaders, supervisors, and managers in various departments.
• Performed root cause analysis investigations into any non-conformance incidents or complaints received from customers.
• Collaborated with Engineering teams to design efficient equipment layouts and optimize workflows.
• Provided technical guidance and support on troubleshooting issues related to production machines or processes.
• Evaluated existing processes for potential improvements in efficiency or cost savings.
• Developed all Extrusion, PVC Compounding, Wood, Chain Link and PVC Fabrication systems, workflows, data analysis.

Sep 2005 - Mar 2007
Eastern Wholesale Fence - PVC Plant Manager 
Medford, NY

• Managed the daily operations of a manufacturing plant with over 200 employees.
• Created standard operating procedures to ensure consistency in product quality.

May 2002 - Aug 2005
SWEET PRODUCTIONS LTD - Process Engineer 
Amityville, NY

• Coordinated installation of $5 million-dollar automated production system, installed by two separate firms, for
• nutritional bar manufacturer.
• Monitored all service, installation costs and performance.
• Instituted Lean Management, doubling production output, without increasing labor costs.
• Designed company staffing to support a new automated system.
• Developed “just in time” production material flow to work with high volume systems within limited staging areas.
• Worked with all departments to develop a sense of “team atmosphere”
• Studied costs per product.
• Re-designed many company processes to bring down costs per product.
• Developed communication meetings per shift, so departments can anticipate production needs and act accordingly.
• Developed a product “bible” to run products more efficiently through using line standards.
• Transferred to the production department to re-organize process, motivate, and develop leaders and supervisors.

Jan 1996 - Apr 2002
TWIN LABORATORIES - Packaging Manager  
Bohemia, NY

• Scheduled, managed, and coordinated liquid, powder, tablet and capsule filling.
• Sole representative of packaging area regarding the conversion of legacy computer system to SAP computer system
• Developed training program on Methodology for SAP
• Developed a preventative maintenance program for new machinery.
• Work closely with shipping to coordinate timely delivery of a wide variety of products to customers in 30 countries throughout the world.
• Integrally involved in the acquisition of NNFA approval, which included standards for manufacturing, distribution, and safety
• Received comprehensive training in GMP controls.
• Developed a specialized curriculum and conducted presentations to staff on an ongoing basis.
• Developed and implemented Standard Operating Procedures (SOPs), based on a detailed analysis of manufacturing operations.
• Worked closely with marketing on all product sizing and design decisions.
• Provided input regarding point of purchase display packaging.
• Ensured adherence to budget parameters by constantly monitoring and modifying all line processes.
• Managed eight supervisors, 16 packaging lines and a total of 85 employees.

Jan 1995 - Mar 1996
8 in 1 Pet Products - Compounding/Packaging Manager  
Hauppauge, NY

• Supervised all compounding and packaging of powders, shampoos, tablets, and pesticides.
• Supervised employees in tableting and packaging departments.
• Recruited to bring manufacturing operations up to professional standards.
• Identified opportunities for streamlining existing processes by using automation technologies such as robotics or machine vision.
• Implemented systems for tracking defects to quickly identify any issues that may affect product quality.
• Oversaw the development of new products from concept through production launch, including design of labels, boxes, cartons, and other containers.

Jan 1992 - Jan 1995
Corwood Products
Hauppauge, NY

• Managed all pharmaceutical and cosmetic packaging lines (15)
• Developed all line standards and SOPs.
• Responsible for scheduling of two shifts to ensure smooth transitions and workflow.
• Full responsibility for adherence to Quality Control standards and practices
• Managed 18 packaging lines including six supervisors and a total of 84 employees.
• Monitored and modified processes to ensure budget adherence.

EDUCATION
JAN ‘87
SUNY Brockport, Brockport, NY

JAN ‘85
Suffolk County Community College, Selden, NY

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